Zero-Error Assembly with Picksure

Picksure transforms operator based assembly into a zero-defect ecosystem by seamlessly integrating intelligent hardware with advanced process management. Our solution ensures absolute traceability and audit-readiness for every production step, while empowering operators through real-time, data-driven guidance that standardizes performance and accelerates onboarding. By bridging the gap between human expertise and digital precision, Picksure delivers a fully transparent, efficient, and error-proof manufacturing reality.

Picksure represents a next-generation lean manufacturing solution, proudly developed entirely within Mazaka. As a fully homegrown technology, it unifies industrial design, advanced software, and custom hardware under a single, integrated ecosystem. Purpose-built to optimize operator-based assembly workflows, minimizes non-value-added activities and delivers consistent, high-quality outcomes through proprietary smart logic and hardware-integrated automation.

Incorporating Poka-Yoke (error-proofing) methods, Picksure ensures that quality standards are maintained independently of the operator’s skill level. By managing the entire lifecycle—from the physical design of the station to the embedded software—guaranteeing seamless compatibility, reducing variability and eliminating rework.

Unlike fragmented systems, Picksure delivers measurable improvements in productivity and reliability through a holistic architecture. This commitment to indigenous engineering ensures ultra-fast feedback loops, long-term support, and seamless integration with modern manufacturing lines—proving that world-class industry solutions are engineered right here.

Ensure complete accountability starting with RFID login. PIR sensors actively detect and record operator presence, creating a verified digital audit trail for every step of production.

Traceability

Job Assigment & Monitoring

Supervisors can remotely assign job orders to operators via the cloud-based system using their computers or mobile devices. Also can monitor production in real-time, tracking duration, scrap amounts, and OEE performance instantly.

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Guidance & Error Prevention

Visual indicators and auto-opening bins ensure accurate part selection, eliminating the risk of operator error. Following the pick, the system provides real-time visual instructions via tablet, featuring part-specific exploded views for seamless assembly.

Key Features

Ergonomic & Adaptive Workstations

Engineered for maximum adaptability, our workstations combine ergonomic design with a modular infrastructure. They support customer-specific hardware add-ons, software modules, and sensor integration, creating a fully customizable environment for complex manufacturing needs.

Digital & Paperless Workflows

Fully replaces paper-based documentation with cloud-connected, digital process records. Seamlessly integrates with ERP systems for real-time data flow, OEE tracking, and advanced reporting capabilities.

Lean Manufacturing Integration

Eliminates waste — including overproduction, idle time, and quality variations — by combining real-time inspection, Poka-Yoke error prevention, and adaptive workflow optimization tailored to each product and process.

Increased Production Efficiency

Streamline your assembly process, minimize errors, and maintain significant boost in production with Picksure. Interactive on-screen instructions and light indicators to guide operators step-by-step, ensuring every task is performed correctly to guarantee standardized process execution.

Picksure: Revolutionizing
Assembly Across Different Sectors

Picksure's intelligent assembly solutions have been successfully implemented across a wide range of sectors. Our technology ensures zero-defect production, real-time monitoring, and increased efficiency. We have empowered businesses in mechanical, electromechanical assembly, defense, medical, and operator training sectors to achieve unprecedented levels of precision and productivity. Join the industry leaders who trust Picksure for their assembly needs.

Excellence in Electromechanical Assembly

Picksure ensures the precise assembly of complex electromechanical components, reducing errors and increasing production speed. Our system seamlessly integrates into existing workflows, increasing overall efficiency and minimizing downtime.

Defense Industry Precision

Precision is paramount in the defense sector. Picksure's smart assembly station guarantees zero errors in critical component assembly, meeting the highest quality standards and ensuring reliable performance in demanding applications.

Medical Device Accuracy

Picksure's error prevention system complies with strict regulatory requirements by ensuring that life-saving medical equipment is assembled correctly. Our technology minimizes the risk of defects, protecting patient safety and preserving product integrity.